How to install pex pipes

May 18, 2023

PEX, or cross-linked polyethylene, is a popular type of plastic tubing used in plumbing, heating, and cooling systems. PEX tubing is flexible, durable, and easy to install, making it an attractive choice for many homeowners and builders. However, proper installation is essential to ensure PEX tubing performs as intended. In this article, we will discuss the installation process and precautions involved in PEX production.

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PEX Production Process

The production of PEX tubing involves several steps, including:

1. Material Preparation: The first step involves the preparation of PEX resin. The resin is heated and extruded through a die to form long, continuous lengths of tubing.

2. Cross-Linking: The next step involves cross-linking the PEX tubing. Cross-linking is the process of linking chains of molecules to form a more rigid and durable material. The most common cross-linking methods include chemical, silane, and irradiation.

3. Cooling: Once the cross-linking is complete, the PEX tubing is cooled to stabilize the cross-linked structure. At this stage, the tubing becomes more rigid and less flexible.

4. Cutting and Coiling: The final step involves cutting the PEX tubing into the desired lengths and coiling it for storage or shipment.

Installation Steps

PEX tubing can be installed in several different ways, including:

1. Crimp Fittings: Crimp fittings are the most common type of connection used with PEX tubing. Crimp fittings are made of brass and are crimped onto the PEX tubing using a special crimping tool.

2. Push Fittings: Push fittings are another popular connection method for PEX tubing. Push fittings are made of brass or plastic and can be installed without any special tools. The PEX tubing is simply pushed into the fitting, creating a secure seal.

3. Compression Fittings: Compression fittings are similar to crimp fittings but use a compression ring instead of a crimp ring to secure the PEX tubing.

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Regardless of the connection method used, the installation process for PEX tubing involves several key steps:

1. Preparation: Before installation, make sure you have all the necessary tools and materials, including PEX tubing, fittings, clamps, and a crimping tool or other connection method.

2. Marking: Mark the locations where the PEX tubing will be installed. Use a marker or pencil to indicate the length of tubing needed and the location of any fittings.

3. Cutting: Use a PEX tubing cutter to cut the PEX tubing to the desired length. Cut the tubing straight and avoid leaving any jagged edges.

4. Fitting Installation: Install the fittings onto the PEX tubing, following the manufacturer's instructions for your chosen connection method.

5. Connection: Connect the PEX tubing to the existing plumbing or heating system. Use clamps or other securing devices to ensure a secure connection.

6. Testing: Once the installation is complete, test the system for leaks and ensure there are no issues before turning the water or heat on.

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Installation Precautions

While PEX tubing is relatively easy to install, there are a few precautions you should keep in mind:

1. Temperature: PEX tubing is rated for certain temperature ranges. Make sure you choose the appropriate tubing for your specific application and ensure the temperature does not exceed the rated range.

2. Pressure: PEX tubing is also rated for certain pressure ranges. Make sure you choose the appropriate tubing for your specific application and ensure the pressure does not exceed the rated range.

3. UV Exposure: PEX tubing should not be exposed to direct sunlight or UV rays. If any part of the tubing will be exposed to sunlight, make sure to use UV-resistant materials or protect the tubing with insulation or coverings.

4. Chemical Exposure: PEX tubing is resistant to certain chemicals but may be damaged or degraded by others. Check the manufacturer's recommendations before exposing PEX tubing to any chemicals.

In summary, PEX tubing is a versatile and durable option for plumbing, heating, and cooling systems. Proper installation is essential to ensure the tubing performs as intended. Follow the necessary steps and take precautions to avoid any potential issues and ensure your PEX system is installed correctly.

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